---===SME_1301_00004_0001.djvu===--- Pub.No.00ELT0023, NOVEMBER 2012 ---===SME_1301_00004_0001.djvu===--- Pub.No.00ELT0023, NOVEMBER 2012 ---===SME_1301_00004_0002.djvu===--- GROUP INDEX GENERAL ........................................ ENGINE ............................................ LUBRICATION ................................. FUEL AND ENGINE CONTROL ...... ENGINE CONTROL SYSTEM ......... COOLING ......................................... INTAKE AND EXHAUST.................. TURBOCHARGER CONTROL SYSTEM ........................................... EMISSION CONTROL . .. .................. EXHAUST GAS RECIRCULATION SYSTEM AND DIESEL PARTICULATE FILTER ........ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2012 Applicable models (engine) 4M42T2 4M42T4 ( EURO 4 ) ©2012 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1301_00004_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. 4M4 DIESEL ENGINE volume (Pub.No. 00ELT0023) 2. 4M5 DIESEL ENGINE volume (Pub.No. 00ELT0024) 3. CHASSIS volume (Pub.No. 00ELT0025) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 15E TURBOCHARGER CONTROL SYSTEM 17 EMISSION CONTROL 17E EXHAUST GAS RECIRCULATION SYSTEM AND DIESEL PARTICULATE FILTER Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 15E TURBOCHARGER CONTROL SYSTEM 17 EMISSION CONTROL 17E EXHAUST GAS RECIRCULATION SYSTEM AND DIESEL PARTICULATE FILTER Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER AND FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR ---===SME_1301_00004_0004.djvu===--- 4. ELECTRICAL volume (Pub.No. 00ELT0026) 52 INTERIOR 55 HEATER, VENTILATION Group No. Group subject 54 ELECTRICAL Group No. Group subject ---===SME_1301_00004_0005.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST ...................................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-16 2. Handling of Battery..................................................................... 00-19 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-19 4. Handling Precautions for Electric Circuits .................................. 00-20 5. Service Precautions for Alternators ............................................ 00-23 6. Intermittent Faults ...................................................................... 00-24 7. Precautions for Arc Welding ....................................................... 00-25 8. Precautions When Repainting .................................................... 00-25 JACKING UP THE VEHICLE............................................................ 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-28 2. Access and Clearing of Stored Diagnosis Code.......................... 00-28 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-32 2. Table of Standard Tightening Torque .......................................... 00-32 ---===SME_1301_00004_0006.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Load capacity, drive system E 2tonclassandover,4×2 3 Cab type 7 Standard-width cab 8 Wide cab 4 Vehicle variations, Suspension 1 Rigid axle Light duty vehicle (Payload 1500 to 2000 kg) 3 Rigid axle Light duty vehicle (Payload 1500 to 3000 kg) 4 Rigid axle Light duty vehicle (G.V.M 6000 to 6900 kg) 5 Rigid axle Light duty vehicle (G.V.M. 7000 kg or more) 5 Engine B 4M42T D 4M50T 6 Wheelbase B 2500 mm E 3350 mm G 3850 mm H 4710 mm 7 Chassis arrangement for use None Standard use N Straight frame Z Wide frame 8 Rear tire arrangement, Payload 6 Rear double Payload 3000 kg to 4000 kg 9 Vehicle specification S With turbocharger 10 Steering position L Left-hand drive vehicle 1 7 4 35 2 9 8 6 FE71BB 10 VEHICLE MODEL CODING SYSTEM ---===SME_1301_00004_0007.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M42T2 4 M 4 2 T 2 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch Transmission M035S5 M 035 S 5 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T I Axle type Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R035T R 03 5 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1301_00004_0008.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & Differential FE71BBNSLNHA 4M42T2 C3W28 M036S5 P3 R030T D3H FE73BE6SLNHA 4M42T2 C3W28 M036S5 P3 R030T D3H FE84BG6SLNHA 4M42T4 C4W30 M036S6 P3 R033T D033H FE85DHZSLNHA 4M50T5 C5W33 M036S6 P3 R035T D035H POWER TRAIN TABLE ---===SME_1301_00004_0009.djvu===---